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DW Water-Cooled Vacuum Pump & Dewatering Package

DW Water-cooled roots vacuum pump delivers up to -600 mbar gauge, air flow up 16,500 m³/h in single stage and -850 mbar gauge, air flow up 30,000 m³/h in dual stage.

 

Hibon has been providing technology leading industrial vacuum solutions for over 100 years.

Over the years we have built a reputation for excellence and innovation. Our goal, to always improve and provide industry leading products alongside a high quality service and technical capability that combined, supply solutions that match our customer needs.

Using innovative water-cooled technology roots vacuum pump, we are able to achieve high levels of performance and efficiency.

This Dewatering package, Water-Cooling roots blower package features a comprehensive design that integrates the self-cooling blower, motor, belt guard, base frame silencer, base frame, motor support, inlet filter, anti-vibration plots, safety valve and sound enclosure into one powerful compact plug and play solution.

A wide range of options and accessories to meet the customer’s exacting requirements are available for our Dewatering Package. It can be tailored to match project needs and applications thanks to a wide range of accessories and options. (coating against corrosion, ATEX 22, painting on specification, special filtration, vacuum analogue gauge, tropicalized motor).

Do not hesitate to ask us about the many options we offer with our vacuum systems.

We design and manufacture high performing solutions, fit for purpose, for a wide range of Vacuum industrial needs:

  • Molded Fiber
  • Pulp and Paper
  • Mining
  • Textile
  • Tissue
  • Ceilings

Hibon references on suction cylinders, suction presses, canvas and tissues suction boxes or felt boxes are numerous.

The latest reference is the replacement of a liquid ring pump used in a pulp mill. The Hibon DW water-cooling vacuum pump solution saved the user 137 kW compared to their previous installation equipped with liquid ring pumps!

How does a water injection lobe roots blower work?

The solution has an Innovative Design for High Efficiency. The DW Water-Cooled Vacuum roots pump Package relies on water injection positive displacement blower technology. Dry, water-cooled without auxiliary fluid, this volumetric vacuum pump, which incorporates two three-lobe rotors, operates without internal compression. The flow and the vacuum level capability are directly linked to the rotation speed.

  • Water, injected into the system at the inlet, is then displaced and discharged at the outlet.
  • Water inlet permits to cool the chamber and to limit temperature increases inside.

For more explanations, see our video:

It is a Plug and Play solution for easy installation.

Depending on your application and requirements, the DW Water-Cooled Vacuum Roots Pump Package can be delivered in several configurations and accessories.

It is existing three configurations:

  • Single & Two stage roots pumps packages
  • In Centralized system with multi stage configuration (Complete turnkey solution and Engineering for adaptation)

Dual network solution for working on two different level (high & low vacuum). The pump system drastically reduce power consumed and can also work independently.

Why HIBON water-cooled roots vacuum pump dewatering packages are the best choice for your business?

Less Energy Consumption, Better Efficiency: Up to 50% energy savings compared to water intensive solutions. A frequency inverter enables the dewatering package to adapt flow to specific production needs.This flexibility facilitates energy efficiency culminating in reduced cost and improved business performance.The Water injection system is the better efficiency solution permitting to attain unbeatable energy performance. If you are in the sugar, paper, textile, mining or molded fiber industry and need to dehydrate or de-aerate wet products in your manufacturing process, HIBON has the solution you need.

Sustainable & responsible: This vacuum solution offers low energy consumption and low CO2 emissions.Dewatering technology uses up to 30 x less water and up to 50% less energy consumption than the liquid ring technology alternative.As an efficient system with low upkeep and maintenance, our packages offer a responsible choice that significantly reduces impact on the environment.

Robustness and Reliability: Manufactured with high quality components and carefully tested, the DW Water-Cooled Vacuum pump Package offers steadfast and continuous operation. It is a heavy-duty construction for continuous industrial use, 24 hours a day, able to work on difficult applications without causing production incidents.

  • The water cooler operation, providing improved vacuum performance and increased pump life through less restriction in the airflow.

  • To increase robustness dewatering packages are sealed to avoid contamination and machine damage with Teflon polymer sealed.

Oil-Free For Any Application Requirement: The DW water-Cooled Vacuum Roots Pump Package is completely oil-free to reduce contamination and meet the most rigorous of environmental standards.

Plug and Play solution for easy installation: Depending on your application and requirements, the DW Water-Cooled roots Vacuum pump Package Integrated solution with VFD for optimal efficiency. The vacuum level is stable and adaptable.

High Efficiency and Low Lifecycle Cost: The superior design of the DW integrates Water injection. This is the most efficient solution to cool the blower and permit it to work for harsh environments.

Easy and Cost Effective Maintenance: Its maintenance costs stay low thanks to the small number of moving components and their simple and robust construction. When choosing a powerful dewatering or water removal solution, trust the HIBON experts to offer you the best solution in vacuum.

Industry Applications

We design and manufacture high performing solutions, fit for purpose, for a wide range of Vacuum industrial needs:

  • Molded Fiber
  • Pulp and Paper
  • Mining
  • Textile
  • Tissue
  • Ceilings

Hibon references on suction cylinders, suction presses, canvas and tissues suction boxes or felt boxes are numerous.

The latest reference is the replacement of a liquid ring pump used in a pulp mill. The Hibon DW water-cooling vacuum pump solution saved the user 137 kW compared to their previous installation equipped with liquid ring pumps!

Operating Principles

How does a water injection lobe roots blower work?

The solution has an Innovative Design for High Efficiency. The DW Water-Cooled Vacuum roots pump Package relies on water injection positive displacement blower technology. Dry, water-cooled without auxiliary fluid, this volumetric vacuum pump, which incorporates two three-lobe rotors, operates without internal compression. The flow and the vacuum level capability are directly linked to the rotation speed.

  • Water, injected into the system at the inlet, is then displaced and discharged at the outlet.
  • Water inlet permits to cool the chamber and to limit temperature increases inside.

For more explanations, see our video:

Design

It is a Plug and Play solution for easy installation.

Depending on your application and requirements, the DW Water-Cooled Vacuum Roots Pump Package can be delivered in several configurations and accessories.

It is existing three configurations:

  • Single & Two stage roots pumps packages
  • In Centralized system with multi stage configuration (Complete turnkey solution and Engineering for adaptation)

Dual network solution for working on two different level (high & low vacuum). The pump system drastically reduce power consumed and can also work independently.

Benefits

Why HIBON water-cooled roots vacuum pump dewatering packages are the best choice for your business?

Less Energy Consumption, Better Efficiency: Up to 50% energy savings compared to water intensive solutions. A frequency inverter enables the dewatering package to adapt flow to specific production needs.This flexibility facilitates energy efficiency culminating in reduced cost and improved business performance.The Water injection system is the better efficiency solution permitting to attain unbeatable energy performance. If you are in the sugar, paper, textile, mining or molded fiber industry and need to dehydrate or de-aerate wet products in your manufacturing process, HIBON has the solution you need.

Sustainable & responsible: This vacuum solution offers low energy consumption and low CO2 emissions.Dewatering technology uses up to 30 x less water and up to 50% less energy consumption than the liquid ring technology alternative.As an efficient system with low upkeep and maintenance, our packages offer a responsible choice that significantly reduces impact on the environment.

Robustness and Reliability: Manufactured with high quality components and carefully tested, the DW Water-Cooled Vacuum pump Package offers steadfast and continuous operation. It is a heavy-duty construction for continuous industrial use, 24 hours a day, able to work on difficult applications without causing production incidents.

  • The water cooler operation, providing improved vacuum performance and increased pump life through less restriction in the airflow.

  • To increase robustness dewatering packages are sealed to avoid contamination and machine damage with Teflon polymer sealed.

Oil-Free For Any Application Requirement: The DW water-Cooled Vacuum Roots Pump Package is completely oil-free to reduce contamination and meet the most rigorous of environmental standards.

Plug and Play solution for easy installation: Depending on your application and requirements, the DW Water-Cooled roots Vacuum pump Package Integrated solution with VFD for optimal efficiency. The vacuum level is stable and adaptable.

High Efficiency and Low Lifecycle Cost: The superior design of the DW integrates Water injection. This is the most efficient solution to cool the blower and permit it to work for harsh environments.

Easy and Cost Effective Maintenance: Its maintenance costs stay low thanks to the small number of moving components and their simple and robust construction. When choosing a powerful dewatering or water removal solution, trust the HIBON experts to offer you the best solution in vacuum.